Downtime Analyzer

Runs a post-mortem on every stop > 30 seconds, correlating sensor data and operator notes.

IdleProductionCloud runtimeOwned by Marcus Liu

Configuration for Downtime Analyzer. Changes deploy on save.

Identity

Name
Downtime Analyzer
Description
Runs a post-mortem on every stop > 30 seconds, correlating sensor data and operator notes.
Category
Production
Owner
Marcus Liu

Trigger

Type
Event
Detail
line stop > 30s

Instructions

Watch for vibration on rotating equipment via the MQTT bearing topic.
When 5-minute moving average exceeds the ISO 10816 alert threshold for
the equipment class, run a spectral analysis. If signature matches a
known wear pattern, project the time-to-failure and draft a work order
with: parts lookup, schedule reservation, parts reservation, and
estimated cost. Submit for approval if cost > $200 or downtime > 1 hour.

Tools enabled

Query tagsSpectral analysisKnowledge searchInventory APISchedule lookupCreate work orderSend notification

Approval policy

Mode
Approve when cost > $200
Approvers
Sam Rivera, Marcus Liu
Auto-decline after
24 hours